How to Make Chicken Feed: A Complete Guide to Materials and Equipment for Poultry Feed Production

On-farm poultry feed production offers numerous benefits, including greater control over feed quality, reduced costs, and assurance of fresh ingredients. However, producing high-quality poultry feed requires a thorough understanding of raw materials, formulation, and necessary equipment. This comprehensive guide explores all aspects of poultry feed production, from selecting appropriate raw materials to essential equipment and production methods at various scales. By reading this article, you can gain comprehensive knowledge about essential nutrients, different poultry feed textures, and factors influencing feed quality. Ultimately, we will examine the comparative economics of purchasing versus producing your own feed."
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Table of Contents

What the Difference Is Between Poultry feed and Grain

Poultry feed and grain are two terms that are often used interchangeably, but they have distinct meanings. Poultry feed is a carefully formulated diet designed to provide chickens with all the necessary nutrients for optimal growth and development. It is a complete food source that contains a balanced mix of grains, proteins, vitamins, and minerals. Grain, on the other hand, refers to the seed of a plant. It is a basic unit of reproduction for many plants and is a common ingredient in chicken feed. However, not all grains are suitable for chickens, and the specific grain composition of poultry feed varies depending on the age and purpose of the chickens. In essence, while all poultry feed contains grains, not all grains are chicken feed. Poultry feed is a specialized product tailored to meet the specific nutritional requirements of poultry.” For example, corn and wheat are common grains used in poultry feed. But poultry feed is much more than just grains. Grains are components of plants used for reproduction, while poultry feed is a balanced diet that gives chickens all the nutrients they need.

What is a balanced chicken feed?

A balanced diet is one of the most critical factors in poultry farming and achieving optimal performance. A proper diet fulfills the nutritional requirements of chickens, leading to better growth, increased egg production or improved meat quality, and greater disease resistance. A balanced chicken feed should contain all the essential nutrients required for the growth and development of poultry, depending on age, breed, and production goals. In fact, when formulating a diet for poultry, these factors must be considered. Generally, the five main elements of a balanced diet include carbohydrates, fats, proteins, minerals, and vitamins. In our article on livestock and poultry feed, we delve into each of these nutrients and their importance.

Tailoring chicken feed to age: How to prepare balanced chicken feed based on age?

As mentioned in the previous section, when purchasing or preparing chicken feed, it is crucial to consider the nutritional needs of chickens based on their age, breed, and production goals. Like humans, chicks have different nutritional requirements at different stages of growth. Younger chicks require more protein for growth. Additionally, the nutritional needs of laying hens and broilers differ. Broilers require more protein during their growth phase as they are raised for meat production.
Furthermore, it is important to pay attention to the ingredients and nutritional content of poultry feed. To do this, you can carefully examine the feed analysis provided by commercial companies. You need to balance all the macronutrients (protein, carbohydrates, and fat) and micronutrients (vitamins and enzymes).
Another factor to consider is the availability of feed ingredients based on geographical location and available materials. What ingredients are available? Which ones are cheaper? And what are the properties and composition of each ingredient? One of the most important aspects of feed production is achieving a low-cost, high-quality feed.

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Benefits of various protein sources in chicken feed

Different materials have different properties. There are many foods that are rich in carbohydrates and protein. The protein-rich foods commonly used for chicken feed include:

  • Soy meal
  •  Corn
  •  Wheat
تاثیر پروبیوتیک و پریبیوتیک در تغذیه طیور - probiotics and prebiotics in poultry

The Importance of Vitamins and Supplements in Chicken Feed

Vitamins and minerals are essential components of a chicken’s diet. Without the necessary micronutrients, chicks are susceptible to disease and malnutrition. To provide vitamins, calcium, and other micronutrients, it is important to understand the properties of different feed ingredients.
Below are some common feed ingredients and their benefits:

  • Aragonite or limestone: A rich source of calcium.
  • Oyster shell: High in calcium.
  •  Grit: Aids in digestion.
  •  Sodium chloride: Essential for growth.
  • Probiotics: Improve digestion.
  •  Flaxseed: Rich in amino acids and omega-3 fatty acids.
  •  Mineral supplements: Support bones, eggs, and electrolytes.
  • Fish meal: Rich in amino acids, omega-3 fatty acids, and protein.
  • Culture yeast: A rich source of B vitamins, minerals, and digestive enzymes.
  • Cinnamon: Antibacterial and antioxidant.
  • Oregano: Supports the immune system against infections.
  • Cayenne pepper: Supports blood circulation, especially in winter.
مزایای مواد غذایی پروتئینی مختلف در خوراک مرغ Chicken Feed

Chicken Feed Formulation: Achieving the Optimal Feed Formula

While backyard chicken keepers often focus on cost-effective and convenient feeding, commercial poultry producers require precise feed formulations to maximize growth and production. Whether raising broilers or layers, a tailored diet is essential.
Feed formulation involves carefully selecting and combining ingredients based on their nutritional value, cost, and the specific needs of the birds. While there are numerous online resources offering generic feed formulas, consulting a nutritionist is highly recommended. Nutritionists use specialized software to create cost-effective feed formulas that meet the birds’ nutritional requirements. This process is more complex than it might seem.
Let’s take corn and wheat as an example. Both are great for chickens, but wheat is a bit pricier. Additionally, due to the presence of non-starch polysaccharides, wheat contains anti-nutritional factors that can disrupt the digestive system. Also, its adhesive properties can lead to pasting around the vent if not used correctly. One might assume that corn is the better choice, but this adhesive property is actually advantageous for pellet production, as it aids in binding the pellets. Therefore, instead of using artificial pellet binders, wheat can be utilized. By combining a small amount of wheat, corn, and 20-30% high-quality enzymes in poultry feed, an ideal diet can be achieved.
Now, baby chicks have sensitive tummies and might not be able to handle wheat as well. But older chickens can. So, wheat is often used in feed for laying hens or mother hens.
Creating the perfect chicken feed is like baking a cake. You need the right ingredients in the right amounts. A nutritionist can help you figure out the best recipe for your chickens, making sure they get everything they need to be healthy and happy. A skilled nutritionist can create a customized feed formula that maximizes performance while minimizing costs.

Related Article: Animal Feed Formulation

Is corn or wheat better for chickens?

As discussed in the feed formulation section, the optimal choice depends on your specific feed formula and available ingredients. Generally, due to its lower cost compared to wheat, corn is more commonly used in higher proportions in chicken feed.

خوراک مش، کرامبل و پلت

The Right Texture for Poultry Feed

When grinding feed for chickens, it is crucial to determine the appropriate particle size and consistency. Commercially available feeds are typically categorized into three textures: mash, crumble, and pellet. The optimal texture depends on the bird’s age and species. Each texture has its unique advantages and disadvantages, which are detailed in our article titled “Differences between Mash, Crumble, and Pellet Feeds”.

Article: A Comprehensive Guide to Chicken Raising and Frequently Asked Questions

The Importance of Particle Size in Chicken Feed

Particle size is a critical factor in the production of chicken feed. The physical properties of feed ingredients, including texture, particle size, palatability, and freedom from contaminants, are highly significant.
A 2024 article in the poultry since published by Since Direct investigated the impact of corn particle size and feed form on the performance, carcass characteristics, nutrient digestibility, and gastrointestinal tract development of broiler chickens from day one to 39. Results showed that chickens fed 3mm and 4mm pellets had higher body weights, feed intake, and feed conversion ratios. Additionally, chickens fed 750-micrometer corn particles exhibited increased body weight and feed intake. The 3mm pellets led to higher carcass and breast weights. Nutrient digestibility was higher in pelleted diets, especially with an increase in corn particle size from 750 to 1550 micrometers. Ultimately, chickens fed 3mm and 4mm pellets demonstrated better nutrient digestibility and overall performance compared to those fed a mash diet.

Poultry Feed Production

Equipment Needed for Producing Chick Feed

When you have a small number of chicks, you can use a meat grinder or food processor to grind chicken feed. However, you can invest in an industrial flour mill to help you produce cheaper feed.
You should also consider bags for storing the chicken feed. You will also need a mixer to blend the ingredients.
Up to this point, you can produce mash feed. If you want to produce pelleted feed, you will also need a pelletizer. For pelletizing feed, you will also need a pellet conditioner. In an article that we have thoroughly examined, we have discussed pelleted feed.

Article: Pellets and the Palletization Process

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Stages of Poultry Feed Production

Poultry feed production generally involves the following stages:

  • Receiving: This is the initial stage where raw materials are delivered to the feed mill.
  • Cleaning of Feed Ingredients: Before processing, raw materials used in poultry feed production undergo a thorough cleaning process. Sieving systems remove impurities, foreign materials, and any contaminants. Additionally, laboratory testing is conducted to ensure the quality and safety of the ingredients.
  • Crushing of Raw Materials: Specialized mills are used to grind grains and other raw materials into smaller particles. Hammer mills and roller mills are common types of mills used in the feed industry.
  • Batching: The precise quantities of each ingredient required for a specific feed formulation are measured and weighed during the batching process.
  • Mixing: A mixer is used to thoroughly blend the various ingredients, additives, supplements, oils, fats, and medications according to the feed formula. Effective mixing ensures that the final product is consistent and uniform.
  •  Pelletizing: A pelletizer converts the mixed feed into small, dense pellets. Pelleted feed is more palatable to poultry and reduces feed wastage. Pelletization also helps to improve the digestibility of nutrients.
  • Screening, Cooling, and Packaging: Once the pellets are cooled, the quality of the finished pelleted feed is assessed through laboratory testing before packaging. If it meets the quality standards, it is packaged for distribution.

Making Chicken Feed at Home

Producing chicken feed at home follows a process similar to commercial production. First, you’ll need to consult a nutritionist to develop a feed formula that’s tailored to your flock’s specific needs. Once you have the necessary ingredients, clean them thoroughly. Then, grind the grains to the appropriate size and mix them together. This will give you a mash feed. To produce pelleted feed, you can use a small-scale pelletizer designed for home use.

Making Chicken Feed at Home

Producing chicken feed at home follows a process similar to commercial production. First, you’ll need to consult a nutritionist to develop a feed formula that’s tailored to your flock’s specific needs. Once you have the necessary ingredients, clean them thoroughly. Then, grind the grains to the appropriate size and mix them together. This will give you a mash feed. To produce pelleted feed, you can use a small-scale pelletizer designed for home use.

Here’s a breakdown of the steps:

  • Consult a Nutritionist: A nutritionist can create a customized feed formula based on your flock’s age, breed, and production goals.
  • Gather Ingredients: Collect the necessary ingredients according to the feed formula.
  • Clean Ingredients: Thoroughly clean the ingredients to remove impurities.
  • Grind Grains: Grind the grains to the correct size for optimal digestion.
  • Mix Ingredients: Combine all the ingredients to create a uniform mash.
  • Pelletize (Optional): Use a small pelletizer to form the mash into pellets for easier handling and improved digestibility.
10 ایده ارزان قیمت برای تهیه دان گله جوجه

10 Budget-Friendly Ideas for Feeding Your Chicken Flock

Raising broiler chickens can be quite profitable, but the cost of feed can quickly add up. While small-scale operations might not be as affected by feed costs, larger flocks can experience significant expenses related to feed. In fact, feed typically accounts for around 70% of the total cost of raising chickens. To reduce feed costs and maintain high-quality nutrition for your flock, consider the following strategies:

Free-Ranging Chickens - Pasture-Raised Poultry

cost-effective ways to feed chickens is to allow them to free-range in a pasture or open area. By foraging for insects, weeds, and seeds, chickens can obtain many of the nutrients they need. It’s advisable to supplement their diet with commercial feed, especially in regions with limited vegetation during winter months.
However, there are potential drawbacks to free-ranging. Birds often consume items without fully inspecting them. This can lead to accidental ingestion of harmful substances such as foam, nails, screws, staples, glass, and other debris that may be present in pastures. Additionally, free-ranging exposes chickens to contact with other birds, including migratory species. This increases the risk of contracting diseases, particularly avian influenza.

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Feeding with Sprouted Seeds

This is a relatively new concept in the poultry-keeping world that’s gaining a lot of attention. Given the high cost of grains, which are a staple in chicken diets, there’s a growing interest in more cost-effective feeding options. Allowing grains to sprout before feeding them to chickens can be a game-changer.

You can take a bag of wheat, place it in a shallow tray with water, and expose it to sunlight to encourage germination. After about a week, you’ll have a fresh supply of sprouts for your chickens. Sprouts are significantly more nutritious than whole grains. Additionally, the germination process can increase the weight and volume of the feed by up to 10 times.

Fermented Seeds

While sprouting seeds can be time-consuming, some poultry keepers prefer the process of fermentation. Fermented seeds don’t increase the bulk of the feed as much as sprouting does, but they offer other significant benefits. To ferment seeds, simply soak them in water overnight. In essence, feed fermentation involves soaking feed in water to enhance its nutritional value by promoting the growth of beneficial bacteria. . This process isn’t exclusive to poultry feed; it’s also used in human nutrition. The bacteria break down the seeds, making nutrients more accessible. When chickens consume fermented seeds, beneficial bacteria are introduced into their digestive system. These seeds offer increased nutritional value. Benefits of feed fermentation for poultry include:
  • Production of beneficial probiotics: These probiotics aid in gut health.
  • Increased satiety: Chickens feel fuller faster.
  • Boosted immune system: It strengthens the bird’s immune response.
Note: If you notice any mold on the soaked feed or water, discard it immediately. Soaked seeds provide an ideal environment for bacteria growth, both beneficial and harmful.

Foods to Avoid Feeding Chickens

Foods such as chocolate, onions, garlic, avocados, raw potatoes, citrus fruits, uncooked rice, and uncooked beans should not be given to chickens. Always consult with a poultry nutritionist before introducing new foods into your chickens’ diet. Additionally, avoid overfeeding your chickens. Overfeeding can lead to crop impaction.

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Is it more cost-effective to produce your own chicken feed or buy commercial feed?

Most efforts to improve feed efficiency in broilers focus on balancing energy and amino acids, or enhancing nutrient digestibility through various methods. This makes feed formulation a critical aspect of poultry feed production. Large-scale feed mills typically use high-quality ingredients, as their production volumes allow for rigorous quality control. All raw materials undergo the feed quality control laboratory testing, and substandard materials are rejected. This ensures a consistent product that promotes uniform flock growth. Additionally, feed mills often have access to hard-to-find ingredients like high-quality soybeans, ensuring a continuous supply. These advantages are not easily replicated in small-scale, homemade feed production. As a result, using commercially produced broiler feed is the most beneficial and economical option.
Even if purchasing commercial feed is initially more expensive, the improved feed conversion ratio and overall flock health can offset these costs. Therefore, using commercially prepared chicken feed is generally more beneficial, as the ingredients have undergone extensive testing and quality assurance. However, it is crucial to buy from a reputable supplier. Poor-quality feed can be costly and detrimental to your flock’s health. For example, Jahan Kaveh factory prioritizes using premium ingredients like Argentinean soybeans and Brazilian corn. Combined with optimal feed formulas, this ensures a high-quality, cost-effective product. Jahan Kaveh also holds HACCP and GMP certifications, guaranteeing the safety and quality of their feed.
Reference:

  1. wattagnet.com
  2. thespruce.com
  3. insteading.com
  4. dineachook.com.au
  5. chickenfeedmachinery.com

This article was prepared through the efforts of Homa BahramParvar and the content production team at Jahan Kaveh Ofogh Khazar, a producer of various livestock and poultry feeds. It is hoped that this article can be of some assistance, however small, to the livestock and poultry farming industry.

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